KTD | Multiloop Control system for industrial kilns

The KTD system is dedicated to the management of electric/gas kilns and industrial dryers, allowing PID control +  adaptive Auto-tuning of up to 8 zones. Each zone can follow its own control loop according to the construction characteristics of the kiln.

The software is fully parameterizable and integrates the functions typically required for heat treatment plants, including automatic cycle recovery in case of power failure, end-of-step waiting in case of delays/inefficiencies, control of the process difference between zones, and delayed/programmed cycle start.

The KTD710 and KTD810 kits make available advanced features that meet the requirements of Industry 4.0 :

- VNC and HTML5 WebServer services for remote control, even from a PC outside the company network, via VPN created by PixsysPortal service;

-Energy consumption monitoring using the optional EnergyMeter 2100.35.032;

- Report of the last 10 cycles performed exportable from USB or FTP

- Furnace status sharing via ModbusTCP for easy integration with company MESs.

The kit consists of a 4'' (KTD410), 7'' (KTD710) or 12'' (KTD820) touchscreen operator panel and a variable number of DRR460 PID controllers, combined with one or two MCM260X-4AD digital I/O modules .

ORDERING CODES

KTD410-EK2

KTD710-EK2

KTD710-Gk2

KTD820-EK2

KTD820-GK2

Power supply

24 V DC

Consumption

6 Watt/VA

Processor

ARM Cortex A8 @ 1 GHz

Memory RAM

512 MB DDR3

Memory SSD/Flash

eMMC 2 GB

Display

4.3" TFT touch screen LCD, 480x272 pixel resolution - 16:9 format, 260k colours (16 bit), 280 cd/m2, lifetime typ.20000h @ 25°C, integrated 4-wire resistive touch

7" TFT touch screen LCD, 800x480 pixel resolution - 16:9 format, 260k colours (16 bit), 280 cd/m2, lifetime typ. 20000h @ 25°C, integrated 4-wire resistive touch

12.1" TFT touch screen LCD, 1280x800 pixel resolution - 16:9 format, 16.7M colours (24 bit), 400 cd/m2, lifetime typ. 50000h @ 25°C, integrated 4-wire resistive touch

Clock

Real-Time Clock with Battery Back-up

Analogue inputs

2

2..8

2..8

2..8

2..8

Digital inputs

4

8..16

8..16

8..16

8..16

Digital outputs - SSR

8

2..4

2..4

2..4

2..4

Relais outputs

-

8..16

8..16

8..16

8..16

Analogue outputs

2

2..4

2..4

2..4

2..4

Serial communication

CANopen for module MCM260X-9AD

RS485 for I/O modules (MCM260X) and controllers (DRR460)

Ethernet

2x 10 / 100 Mbit/s - with separate MAC

USB

1x USB 2.0 (only on the back)

Supervision protocol

Modbus TCP

Regulation algorith

Multi-zone PID with auto-tuning

Valve control algorithm

Open/close valve control logic

Backup Functions

Saving the running cycle with recovery function

Gas kiln control

NO

NO

NO

Cycles/programmes

99

99

99

99

99

Steps/segments

20

45

45

45

45

Remote control (VNC) and integrated VPN

Pixsys Portal software included for remote control and remote assistance
KTD_installazione
  • KTD410-EK2
    KIT HMI 4" - MANAGEMENT OF ELECTRIC OVENS - 2 ZONES
  • KTD710-EK2
    KIT HMI 7" - MANAGEMENT OF ELECTRIC OVENS - 2 ZONES
  • KTD710-GK2
    KIT HMI 7" - MANAGEMENT OF GAS OVENS - 2 ZONES
  • KTD820-EK2
    KIT HMI 12" - MANAGEMENT OF ELECTRIC OVENS - 2 ZONES
  • KTD820-GK2
    KIT HMI 12" - MANAGEMENT OF GAS OVENS - 2 ZONES